Custom Dual-Color Injection Molding

Short Description:

Specifications: Customized

Color: Customized

Supply Global Factory Price.

Fast Samples, Free Samples.

On-Time Delivery


  • Reference FOB Price: US $1 / Piece
  • Port: Shanghai,China
  • Trademark: OEM and ODM service
  • Certification: ISO 9001-2015, RoHs, SGS
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  • Product Detail

    Product Tags

    TIM图片20180814173437 TIM图片20180814173422 TIM图片20180814173356

    1. What is injection molding

    Injection molding is a process of high-pressure injection of melted plastic raw materials into an injection mold by pressure, and a plastic product obtained by cooling. The injection molding can form a product with a complicated structure and a smooth surface, and can obtain a precision plastic through a precision injection mold products.

    The injection molding process of plastic parts mainly includes clamping–filling–(gas-assisted, water-assisted) pressure—-maintenance—cooling—opening—- demoulding

    2. Why choose injection molding process

    Many customers will use the injection molding process to produce plastic parts. The production speed is high, the efficiency is high, the operation can be automated, the variety of colors can be varied, the shape can be from simple to complex, the size can be from large to small, and the size of the product is accurate, and the product is easy to be replaced. It can form parts with complicated shapes, and the mold has a long service life of up to 100W in 10 years. Injection molding is suitable for molding processing such as mass production and complex shapes.

    Products are widely used in: automotive, military, medical, food appliances, children’s toys, household hardware, industrial parts, precision instruments.

     Plastic injection molding parts for architechtural parts
    Plastic injection molded auto components
    Injection molded household utility products
    Plastic molded electronic enclosures
    Plastic molds for medical & dental products
    Injection molding parts for model shops, toys
    Injection plastic parts for new product design & development
    Custom plastic parts for construction
    Customized injection molds for military spare parts
    Plastic injection for Information Technology
    Molded plastic parts for payment system
    Precision plastic parts for Agricultural equipment
    Injection plastic parts for others like cosmetic case

     

    Products name Custom plastic Injection mold 
    Color: clear (standard clear or high optical clear), semi-transparent, other colors (pantone code #, or made to client’s sample)
    size All size and thickness available.According to your drawing
    material  PP, ABS, PC, ABS+PC, Nylon, Delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber (TPE, PU, NBR, silicone, NBR+TPE etc)
    Injection mold style Edge gate, side gate, sub gate, direct gate, pin point gate, valve gate
    Mold material NAK80, S136, SKD61,45, S55C, P20, 1730, 2738, 718h, H13, BPMHH, 2343ESR
    Mould life 300,000 - 1,000,000 shots
    Injection molding process Plastic over-molding molddouble color injection moldinsert molding
    Multi-cavity mold single cavity mold
    Family mold tooling
    Hot runner mold tooling
    Tooling assembly and product assembly
    Secondary Operations
    Rapid prototyping tooling

     

    Cavity Single or multi: 1*1, 1+1, 1*2, 1+1+1, etc.     
    Runner Hot or cold
    Design software Soliderworks/UG/engineer(3D)Autocad(2D)Moldflow analysisMastercam

    DFM

     

    Equipment list High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available.
    product tolerance Min 0.01mm
    Mold production  turning, grinding, milling, screw holes, water carrying hole, center hole, CNC roughing, etc.
    Minimum quantity 1-1000000parts,unlimited Minimum quantity
    standard ISO 9001-2015TS16949RoSH and SGS standard
    Mold core material  P20, 738, 738H, 718, 718H, NAK80, 2316, 2316A, S136 etc.
    product weight 5G-30kg
    Mold building lead time: 15-40 days depends on qty & complexcity mold
    Product quality control 5%-10% sampling
    Shipping transportation Fob/exwork
    product application scracth resistant, flame resistant, UV resistant, food grade, chemical resistant, etc.Automotive industry, electronic and electrical appliances, medical industry, fiber-optical and transmission industry and customized components, concerning connector molding parts, auto parts, medical parts and other tooling, etc. 
    after-sale service Permanent free after-sale.
    Surface treatment texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating etc.

     

    Mulan’s business

    1. One-stop service: participate in design, provide solutions, mold design, mold production, product production, initial mid-term final inspection, safe packaging, professional logistics.

    2. Customized service: Regardless of whether the product is designed or prototyped, we will customize the production according to customer requirements.

    3.7*24 English sales service: Customer service is the world’s largest time difference, professional English sales 7*24 hours online service, the first time to respond to customer visits.

    4. Competitive price: Mulan Manufacturing Group owning the factory, under the premise of ensuring the quality, we can save the profit of the middleman, all the work is completed, the factory price, and the competitive.

     5.Fast delivery: Mulan Manufacturing Group own factory, can flexibly arrange production time, 7*24 hours uninterrupted construction.

    6. Quick Quote: A professional team of engineers, efficient evaluation of product production details, quick response to the best price for you, complete the quotation within 24 hours.

    7. Strong production capacity: 24 sets of advanced equipment, 80Ton-1000Ton. 30T products can be produced in one day.

    .8. High quality: The professional quality inspection team conducts random inspections in real time, with a ratio of 10%. Strictly in accordance with ISO 9001-2015 and TS16949 standards.Support RoHS and SGS certification report

    Order Process:

    1. Send product design
    2. Evaluate production details and quickly respond to quotes.
    3. Both parties determine the mold design.
    4. Mold production.
    5. Mold production test: 100 pieces – 200 pieces of products
    6. Send the sample and wait for the customer to confirm.
    7. Determine the production parameters of the injection molding machine.
    8. The product is officially produced.
    9. Strictly check the quality of the product, 5%-10% sampling rate.
    10. Secure packaging.
    11. Professional logistics delivery
    12. Mold storage.
    13. Long-term mold free maintenance.

    Mold production process:

    1. Evaluate product structure and production details.
    2. Specify the mold structure design: gate location, cooling system, venting, etc.
    3. DFM simulation test
    4. Determine the mold parts production drawings: 3D and 2d
    5. Rapid production of moldsturning, grinding, milling, screw holes, water carrying hole, center hole, CNC roughing, etc.
    6. Heat treatment of some consumable parts.
    7. The mold is assembled reasonably.
    8. 100 pieces – 200 pieces of mold production test.
    9. Provide product quality inspection report and production parameter report.
    10. Oiled packaging, waiting for customer production or delivery instructions.

    Injection molding process

    In-Mold Decoration (IMD)

    In-Mold Label (IML)

    Insert Over Molding

    Dual-Color Molding

    PEI High Smooth & Glossy Molding

    Plastic over-molding mold

    double color injection mold

    insert molding
    Multi-cavity mold

     single cavity mold
    Family mold tooling
    Hot runner mold tooling
    Tooling assembly and product assembly
    Secondary Operations
    Rapid prototyping tooling

    Mulan’s Products and Services:

    1. Metal Casting: Die Casting, Sand Casting, Gravity Casting, Investment Casting, metal forging and low pressure casting
    2. Metalworking Service: Metal Fabrication, Sheet Metal Fabrication, Structural Metal Fabrication, Metal Frame Manufacturing, Welding Service, Cutting Service, Metal Bending, Plate Rolling, Metal Roll Forming, Sheet Folding, Metal Stamping, Deep Drawn Stamping, Expanded Sheet Metal and Metal Perforating.
    3. Precision Machining Service: CNC Turning, CNC Milling, CNC Drilling, CNC Boring, CNC Grinding, CNC Cutting, Laser Engraving and Laser Marking.
    5. EDM Machining Service: Wire EDM Machining, Sinker EDM Machining, EDM Hole Drilling Service and Small Hole EDM Machining.
    6. Heat Treatment Service
    7. Surface Treatment Service
    8. Assembly
    9. Packing
    10. Testing Report, QC Report

     

     






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