Custom Plastic Injection Molding Products
Custom plastic injection molding goggles products
What is Injection Molding?
Injection molding is a process of high-pressure injection of melted plastic raw materials into an injection mold by pressure, and a plastic product obtained by cooling. The injection molding can form a product with a complicated structure and a smooth surface, and can obtain a precision plastic through a precision injection mold products.
Why choose injection molding process?
Many customers will use the injection molding process to produce plastic parts. The production speed is high, the efficiency is high, the operation can be automated, the variety of colors can be varied, the shape can be from simple to complex, the size can be from large to small, and the size of the product is accurate, and the product is easy to be replaced. It can form parts with complicated shapes, and the mold has a long service life of up to 100W in 10 years. Injection molding is suitable for molding processing such as mass production and complex shapes.Products are widely used in: automotive, military, medical, food appliances, children’s toys, household hardware, industrial parts, precision instruments.
- -Plastic injection molding parts for architechtural parts
- -Plastic injection molded auto components
- -Injection molded household utility products
- -Plastic molded electronic enclosures
- -Plastic molds for medical & dental products
- -Injection molding parts for model shops, toys
- -Injection plastic parts for new product design & development
- -Custom plastic parts for construction
- -Customized injection molds for military spare parts
- -Plastic injection for Information Technology
- -Molded plastic parts for payment system
- -Precision plastic parts for Agricultural equipment
- -Injection plastic parts for others like cosmetic case
|Products name||Custom plastic Injection mold|
|Color:||clear (standard clear or high optical clear), semi-transparent, other colors (pantone code #, or made to client’s sample)|
|size||All size and thickness available.According to your drawing|
|material||PP, ABS, PC, ABS+PC, Nylon, Delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber (TPE, PU, NBR, silicone, NBR+TPE etc)|
|Injection mold style||Edge gate, side gate, sub gate, direct gate, pin point gate, valve gate|
|Mold material||NAK80, S136, SKD61,45, S55C, P20, 1730, 2738, 718h, H13, BPMHH, 2343ESR|
|Mould life||300,000 - 1,000,000 shots|
|Injection molding process||Plastic over-molding molddouble color injection moldinsert moldingMulti-cavity moldsingle cavity moldFamily mold toolingHot runner mold toolingTooling assembly and product assemblySecondary OperationsRapid prototyping tooling|
|Cavity||Single or multi: 1*1, 1+1, 1*2, 1+1+1, etc.|
|Runner||Hot or cold|
|Design software||Soliderworks/UG/engineer(3D)Autocad(2D)Moldflow analysisMastercamDFM|
|Equipment list||High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available.|
|product tolerance||Min 0.01mm|
|Mold production||turning, grinding, milling, screw holes, water carrying hole, center hole, CNC roughing, etc.|
|Minimum quantity||1-1000000parts,unlimited Minimum quantity|
|standard||ISO 9001-2015、TS16949、RoSH and SGS standard|
|Mold core material||P20, 738, 738H, 718, 718H, NAK80, 2316, 2316A, S136 etc.|
|Mold building lead time:||15-40 days depends on qty & complexcity mold|
|Product quality control||5%-10% sampling|
|product application||scracth resistant, flame resistant, UV resistant, food grade, chemical resistant, etc.Automotive industry, electronic and electrical appliances, medical industry, fiber-optical and transmission industry and customized components, concerning connector molding parts, auto parts, medical parts and other tooling, etc.|
|after-sale service||Permanent free after-sale.|
|Surface treatment||texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating etc.|
Mulan’s Plastic Injection Molding Service:
1. One-stop service: participate in design, provide solutions, mold design, mold production, product production, initial mid-term final inspection, safe packaging, professional logistics.
2. Customized service: Regardless of whether the product is designed or prototyped, we will customize the production according to customer requirements.
3.7*24 English sales service: Customer service is the world’s largest time difference, professional English sales 7*24 hours online service, the first time to respond to customer visits.
4. Competitive price: Mulan Manufacturing Group owning the factory, under the premise of ensuring the quality, we can save the profit of the middleman, all the work is completed, the factory price, and the competitive.
5.Fast delivery: Mulan Manufacturing Group own factory, can flexibly arrange production time, 7*24 hours uninterrupted construction.
6. Quick Quote: A professional team of engineers, efficient evaluation of product production details, quick response to the best price for you, complete the quotation within 24 hours.
7. Strong production capacity: 24 sets of advanced equipment, 80Ton-1000Ton. 30T products can be produced in one day.
.8. High quality: The professional quality inspection team conducts random inspections in real time, with a ratio of 10%. Strictly in accordance with ISO 9001-2015 and TS16949 standards.Support RoHS and SGS certification report
-Send product design
-Evaluate production details and quickly respond to quotes.
-Both parties determine the mold design.
-Mold production test: 100 pieces – 200 pieces of products
-Send the sample and wait for the customer to confirm.
-Determine the production parameters of the injection molding machine.
-The product is officially produced.
-Strictly check the quality of the product, 5%-10% sampling rate.
-Professional logistics delivery
-Long-term mold free maintenance.
Mold Production Process:
-Evaluate product structure and production details.
-Specify the mold structure design: gate location, cooling system, venting, etc.
-DFM simulation test
-Determine the mold parts production drawings: 3D and 2d
-Rapid production of molds：turning, grinding, milling, screw holes, water carrying hole, center hole, CNC roughing, etc.
-Heat treatment of some consumable parts.
-The mold is assembled reasonably.
-100 pieces – 200 pieces of mold production test.
-Provide product quality inspection report and production parameter report.
-Oiled packaging, waiting for customer production or delivery instructions.
Injection Molding Process
- In-Mold Decoration (IMD)
- In-Mold Label (IML)
- Insert Over Molding
- Dual-Color Molding
- PEI High Smooth & Glossy Molding
- Plastic over-molding mold
- Double color injection mold
- insert molding
- Multi-cavity mold
- Single cavity mold
- Family mold tooling
- Hot runner mold tooling
- Tooling assembly and product assembly
- Secondary Operations
- Rapid prototyping tooling
Mulan’s Products and Services:
1. Metal Casting: Die Casting, Sand Casting, Gravity Casting, Investment Casting, metal forging and low pressure casting
2. Metalworking Service: Metal Fabrication, Sheet Metal Fabrication, Structural Metal Fabrication, Metal Frame Manufacturing, Welding Service, Cutting Service, Metal Bending, Plate Rolling, Metal Roll Forming, Sheet Folding, Metal Stamping, Deep Drawn Stamping, Expanded Sheet Metal and Metal Perforating.
3. Precision Machining Service: CNC Turning, CNC Milling, CNC Drilling, CNC Boring, CNC Grinding, CNC Cutting, Laser Engraving and Laser Marking.
5. EDM Machining Service: Wire EDM Machining, Sinker EDM Machining, EDM Hole Drilling Service and Small Hole EDM Machining.
6. Heat Treatment Service
7. Surface Treatment Service
10. Testing Report, QC Report