MOLDS DESIGN AND MANUFACTURING
Plastic injection molds are made of mold steel, aluminum alloy and other materials. It is divided into a fixed end and a sliding end. Generally, the sliding end has a feed injection hole, a support plate, an ejector box, an ejector rod, an ejector pin, an ejector plate and other accessories.
Mold manufacturing and design is a professional and challenging job, which can directly represent whether a manufacturer has the technical ability to provide a series of solutions for high-precision products.
As an injection mold manufacturer, Mulan Group has been engaged in plastic molding molds for more than 25 years. We have a professional in-house mold manufacturing factory, located in Shanghai, China, a high-quality mold manufacturing base, equipped with a team of engineers with rich manufacturing experience and professional knowledge. Rely on digital programming software and equipment to customize precision injection mold services after the part design is completed.
We have successfully manufactured more than 8000+ high-quality molds and delivered them to buyers in 20+ countries around the world, and have been in stable operation for many years.
A TEAM OF MOLD MAKING EXPERTS WORKING FOR YOU
As a custom mould manufacturer, We will make a rapid prototype for you, which will help you analyze and review your product design, and help you improve and adjust the product design to conform to the actual manufacturing process.
● High-quality Mold Materials
Choosing high-strength mold steel to manufacture the main body of the mold can obtain perfect precision and details from the precision CNC Machining process, and effectively extend the service life of the mold. In Mulan Group, our default mold service life is 300.000 times-500.000 It can run several million times through reasonable maintenance and maintenance. The known mold operation feedback is the injection mold sent to Brazil, which has been in operation for more than 15 years and has produced more than 42.000.000 products.
● Reasonably Set The Feeding Method Of The Mold,
Allow the material to fill the mold cavity without obstacles to ensure that the product will not have defects. For some appearance parts, a smooth surface is an important factor in obtaining market value. We will use very small pinhole feeds. There are no traces on the surface of the product, and it is hidden on the surface of the product installation part.
● Reasonably Set The Position Of The Thimble And The Ejection Method,
When the product is in the mold, it is relatively soft at high temperature, and the unreasonable ejection method will leave a mark on the surface of the product. This problem is irreversible, but the defect can be compensated by hiding and reducing the cross-section of the ejector pin. Mulan Group Very good at solving such problems.
● Reliable Repair And Maintenance
We provide comprehensive after-sales maintenance services for customers with different needs. Many times buyers will choose Mulan Group's in-house injection molding factory to produce products. We will provide free mold maintenance and repairs. These are not to worry about. We will do this kind of work in our free time.
You can also choose to let us send the mold to you, we will save all the mold numbers and manufacturing information, we can provide a detailed maintenance manual, you only need to operate and maintain as needed. If the parts are damaged or the mold fails, we will also provide technical support and supplement parts to you at any time.
ON-DEMAND CUSTOMIZED MOLD MANUFACTURING
UNPARALLELED IN-HOUSE MOLD MANUFACTURING CAPABILITIES
From the design of the mold to the final test of the mold, all the processes are carried out in our internal injection workshop and the mold workshop. We reserve a lot of material warehouses for manufacturing high-quality molds, which are in line with most plastic products, there are many spare parts in reserve, we can call for use at any time.
The injection molding workshop is next to the mold workshop. After the mold is manufactured, the injection molding equipment can be installed and tested within a few hours. This is the key to rapid response.
*You may have encountered the time arrangement for moldmakers to wait for other suppliers, days, weeks, and months. The long wait is disappointing.
Our team of mold experts will write precision machining programs according to the design of the product, and have a very efficient and fast response.
All accessories are provided by excellent suppliers, and the material report and physical performance report can transparently confirm that the mold has high-quality manufacturing capabilities.
RELIABLE CUSTOMIZED MOLD MANUFACTURING
Reliable DFM is the key to our project. Because all processes are completed under our supervision, the DMF report is very credible and reliable.
Relying on the uninterrupted sampling and testing by quality inspectors, the results of the first batch of samples will be quickly obtained, and the change trajectory of the product under different parameters will be recorded in detail. In order to inform you of the actual operation manual. Finally, we will send you all the test samples, and you will understand our test content, because you believe in Mulan Group, so you need to understand these processes more than we do.
After the product size is stable, we will perform surface treatment on the cavity surface of the mold. You can customize a variety of textures and logos. We can achieve no less than 50 textures, including complex logos.
For the products, we can carry out various surface treatments such as electroplating and printing.
DIFFERENT TYPES OF INJECTION MOLDS
WHY IS THE COST OF INJECTION MOLDS HIGH?
Only high-quality molds can produce high-quality products.
Many times we will receive feedback from customers, "I don't agree with the price of your injection mold, why is it so high?". Such problems are mainly concentrated in non-professional mold technicians, who only calculate the average cost of the mold on the product, without real research and exploration, how important a high-quality mold is to the quality of the product and the progress of the overall project. We have many methods for low-cost molds, but we have lost 100% of the assurance of the quality of your products.
THE VALUE OF CUSTOM MOULDS IS MORE IMPORTANT THAN PRICE
ACTIVELY HELP YOU PLAN YOUR NEXT INJECTION MOLD PROJECT
You don’t need to know all the knowledge of molds, you just need to tell me your needs and standards, which will greatly help our analysis and review work. Then you can browse our progress and results, high-quality molds Value is our business principle. We are a Chinese mold manufacturer with professional capabilities. More than 2000+ successful cases can be shared with you. If you have a budget for an injection mold project, please let me know, and we will create a manufacturability plan for you according to your budget to help you maximize your valuable injection molds.
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contact one of our in-house experts today for advice on the system best suited to your needs
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Our team is dedicated to making sure all parts you order are delivered on time and meet your quality expectations.