Custom Mold Making Services & Manufacturer

MOLDS DESIGN AND MANUFACTURING

Plastic injection molds are made of mold steel, aluminum alloy and other materials. It is divided into a fixed end and a sliding end. Generally, the sliding end has a feed injection hole, a support plate, an ejector box, an ejector rod, an ejector pin, an ejector plate and other accessories.
Mold manufacturing and design is a professional and challenging job, which can directly represent whether a manufacturer has the technical ability to provide a series of solutions for high-precision products.

As an injection mold manufacturer, Mulan Group has been engaged in plastic molding molds for more than 25 years. We have a professional in-house mold manufacturing factory, located in Shanghai, China, a high-quality mold manufacturing base, equipped with a team of engineers with rich manufacturing experience and professional knowledge. Rely on digital programming software and equipment to customize precision injection mold services after the part design is completed.
We have successfully manufactured more than 8000+ high-quality molds and delivered them to buyers in 20+ countries around the world, and have been in stable operation for many years.

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A TEAM OF MOLD MAKING EXPERTS WORKING FOR YOU

As a custom mould manufacturer, We will make a rapid prototype for you, which will help you analyze and review your product design, and help you improve and adjust the product design to conform to the actual manufacturing process.
● High-quality Mold Materials
Choosing high-strength mold steel to manufacture the main body of the mold can obtain perfect precision and details from the precision CNC Machining process, and effectively extend the service life of the mold. In Mulan Group, our default mold service life is 300.000 times-500.000 It can run several million times through reasonable maintenance and maintenance. The known mold operation feedback is the injection mold sent to Brazil, which has been in operation for more than 15 years and has produced more than 42.000.000 products.
● Reasonably Set The Feeding Method Of The Mold,
Allow the material to fill the mold cavity without obstacles to ensure that the product will not have defects. For some appearance parts, a smooth surface is an important factor in obtaining market value. We will use very small pinhole feeds. There are no traces on the surface of the product, and it is hidden on the surface of the product installation part.
● Reasonably Set The Position Of The Thimble And The Ejection Method,
When the product is in the mold, it is relatively soft at high temperature, and the unreasonable ejection method will leave a mark on the surface of the product. This problem is irreversible, but the defect can be compensated by hiding and reducing the cross-section of the ejector pin. Mulan Group Very good at solving such problems.
● Reliable Repair And Maintenance
We provide comprehensive after-sales maintenance services for customers with different needs. Many times buyers will choose Mulan Group's in-house injection molding factory to produce products. We will provide free mold maintenance and repairs. These are not to worry about. We will do this kind of work in our free time.

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You can also choose to let us send the mold to you, we will save all the mold numbers and manufacturing information, we can provide a detailed maintenance manual, you only need to operate and maintain as needed. If the parts are damaged or the mold fails, we will also provide technical support and supplement parts to you at any time.

INDUSTRY APPLICATION

Food & Medical
Military & Aerospace
Automobile Industry
Energy & Industry

ON-DEMAND CUSTOMIZED MOLD MANUFACTURING

Not all mold manufacturers can meet mold manufacturing of all sizes and complex structures, which requires strong manufacturing capabilities and professional knowledge. In the face of different materials and equipment, a lot of successful cases will determine whether the manufacturing of the product goes smoothly. Whether it can deal with unexpected situations that suddenly appear. These are what Mulan Group's team of mold experts can do for you.

● Ensure That The Mold Can Operate Correctly

In order to verify that our mold is correct, we will conduct multiple trial runs of the mold, each time not less than 50 samples are spot-checked, and the product changes at different temperatures and different cooling times will be tested. These samples will be in the truth. Send it to the buyer for verification, and a list of equipment parameters for product production will be attached as your production basis.

● Fast Mold Manufacturing Response

Every buyer expects quick response, high-quality and low-cost manufacturing feedback, which is beneficial for commercial activities. But this is contradictory in the manufacturing industry. High-quality injection molds must choose high-cost materials, and after high-precision cnc machining, all steps must use the best labor and accessories, and all processes must comply with international standards. standard. In Mulan Group, we can achieve a quick response quotation process at any time, but after facing high-quality mold requirements, we can only send a reasonable quotation, and will not unreasonably lower the market price. It depends on what we will do for you To save technology development costs, we refuse to cut corners. But compared with the actual use value of molds.

● We Are A Low-Cost Mold Manufacturer

If your product quantity is relatively small, we can provide fast mold service, which is a fast turnaround and low price mode, but the disadvantage is that the quality of the mold is not good, and it is unable to undertake too many product manufacturing tasks.

UNPARALLELED IN-HOUSE MOLD MANUFACTURING CAPABILITIES

From the design of the mold to the final test of the mold, all the processes are carried out in our internal injection workshop and the mold workshop. We reserve a lot of material warehouses for manufacturing high-quality molds, which are in line with most plastic products, there are many spare parts in reserve, we can call for use at any time.
The injection molding workshop is next to the mold workshop. After the mold is manufactured, the injection molding equipment can be installed and tested within a few hours. This is the key to rapid response.

*You may have encountered the time arrangement for moldmakers to wait for other suppliers, days, weeks, and months. The long wait is disappointing.

Our team of mold experts will write precision machining programs according to the design of the product, and have a very efficient and fast response.
All accessories are provided by excellent suppliers, and the material report and physical performance report can transparently confirm that the mold has high-quality manufacturing capabilities.

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RELIABLE CUSTOMIZED MOLD MANUFACTURING

Reliable DFM is the key to our project. Because all processes are completed under our supervision, the DMF report is very credible and reliable.
Relying on the uninterrupted sampling and testing by quality inspectors, the results of the first batch of samples will be quickly obtained, and the change trajectory of the product under different parameters will be recorded in detail. In order to inform you of the actual operation manual. Finally, we will send you all the test samples, and you will understand our test content, because you believe in Mulan Group, so you need to understand these processes more than we do.
After the product size is stable, we will perform surface treatment on the cavity surface of the mold. You can customize a variety of textures and logos. We can achieve no less than 50 textures, including complex logos.
For the products, we can carry out various surface treatments such as electroplating and printing.

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DIFFERENT TYPES OF INJECTION MOLDS

Multi-cavity molds ― Produce molds to produce multiple identical parts using a single mold. Therefore, it has two or more cavities.

Integrated multi-cavity mold ― When the product contains multiple assembled parts, the color and quantity are the same. Then we can design multiple cavities to be assembled in one mold without increasing the cost, and multiple parts can be produced at a time. To

Overmolding molds ― With the use of different materials to add a second layer, the previously injection molded parts are reinserted into the injection molding machine. This is useful when two different textures or colors are needed. For example, power tools with handles. Moreover, it can also increase the robustness and durability of the product.

Insert molding mold ― metal, ceramic or plastic parts are inserted into the molten thermoplastic. For example, adding a metal insert to a plastic part to connect it to another part. It is mostly used for the inlay of fasteners and conductors.

Two shot injection molds ― In this process, two different polymers are injected sequentially or simultaneously into a cavity.

Thin-walled injection mold ― a precision plastic molding mold, used in products requiring thin-walled products, and can produce injection molded parts with a minimum thickness of 0.15mm.

Rubber injection molds ― a process similar to plastic injection molding to inject rubber into the mold and apply a higher pressure per square inch than plastic to the surface of the cavity.

Low-pressure injection molds ― as the name suggests, plastic parts are produced under lower pressure. This is particularly useful for operations that require packaging precision parts (such as electronic products).

WHY IS THE COST OF INJECTION MOLDS HIGH?

Only high-quality molds can produce high-quality products.
Many times we will receive feedback from customers, "I don't agree with the price of your injection mold, why is it so high?". Such problems are mainly concentrated in non-professional mold technicians, who only calculate the average cost of the mold on the product, without real research and exploration, how important a high-quality mold is to the quality of the product and the progress of the overall project. We have many methods for low-cost molds, but we have lost 100% of the assurance of the quality of your products.

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THE VALUE OF CUSTOM MOULDS IS MORE IMPORTANT THAN PRICE

The cost of the mold depends on the size, structure, material, product quantity and other special requirements of the part. For example: if you need 1,000 injection parts, then we will actively recommend that you choose a low-cost single-cavity mold, which can meet the quality and deliver the product on time. The most important thing is low-cost investment.

But if you need 1.000.000 pieces of complex structure products or even more per year, then we will design and manufacture a hard composite mold with multiple cavities and set sliders with different functions. Such molds have more industries. Value, although the cost is relatively high, high-value molds that guarantee the high-quality and smooth delivery of products are indispensable in your business landscape.

And having a stable and high-quality mold manufacturer is also the backing of your business activities.

So please pay more attention to the value of the mold and not overly care about the price of the mold.

ACTIVELY HELP YOU PLAN YOUR NEXT INJECTION MOLD PROJECT

You don’t need to know all the knowledge of molds, you just need to tell me your needs and standards, which will greatly help our analysis and review work. Then you can browse our progress and results, high-quality molds Value is our business principle. We are a Chinese mold manufacturer with professional capabilities. More than 2000+ successful cases can be shared with you. If you have a budget for an injection mold project, please let me know, and we will create a manufacturability plan for you according to your budget to help you maximize your valuable injection molds.

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