Plastic Injection Manufacturer with Customized Service For Many Industries - Mulan Group 
Contact@china-plasticparts.com +86 021 3479 1660
Mulan Group offers professional customized vacuum forming services, fully supporting your OEM and ODM needs. Driven by technology, we are committed to transforming your ideas into high-precision, tangible products.
Our services are comprehensive: from initial professional drawing design and optimization to efficient mold design and manufacturing, ensuring superior precision and manufacturability from the very beginning. Leveraging advanced automated production equipment, we achieve a perfect balance between low energy consumption and high efficiency, significantly shortening production cycles, enabling rapid production, and actively practicing environmental protection principles. Furthermore, we provide comprehensive secondary processing services (such as cutting, assembly, and painting), offering you a one-stop turnkey solution.
Choosing Mulan Group means choosing a reliable, efficient, and sustainable partner. We look forward to working with you to create high-quality vacuum-formed products.
What is Vacuum Forming?
Material Selection for Vacuum Forming and Process Specifications
Common Materials and Their Typical Applications
General Process Capabilities and Data Specifications
Mulan Group's vacuum forming services cover a broad range, capable of meeting production needs from small precision parts to large items. Key process data ranges are as follows:
Material Thickness Range: 0.1mm ~ 12.0mm (Note: Actual usable thickness depends on material type and product size.)
Product Wall Thickness Range: 0.1mm ~ 10.0mm (Note: Final wall thickness is determined by product design and stretch ratio during forming.)
Product Size Range: 10mm ~ 3,500mm (Length/Width/Height)
Product Weight Range: 0.01kg ~ 150.00kg
Forming Tolerance: ±0.5% (Subject to material shrinkage and mold design)
We recommend contacting our engineering team during your project's initial stages. We will help you select the optimal material, optimize the structural design, and provide cost analysis to ensure the success of your project.
Vacuum Forming Process
Vacuum forming, also known as thermoforming, is a widely used secondary molding technology for thermoplastics. Its core principle is to use vacuum suction to tightly adhere heated and softened plastic sheets to the surface of a mold, forming a product of a specific shape after cooling. This process is known for its low mold cost, high production efficiency, and suitability for producing large-size products. Of course, vacuum forming is an economical, efficient, and flexible plastic processing technology. When choosing this process, its advantages of low cost and large size must be weighed against its limitations of uneven wall thickness and limited detail. For large, thin-walled products with simple structures, small batch sizes, and cost sensitivity, it is an irreplaceable ideal choice.
Large Enclosures & Housings: For medical devices, industrial equipment, and telecommunications systems.
Automotive Components: Interior trim panels, dashboards, and protective underbody shields.
Specialized Trays & Containers: Medical device packaging, material handling trays, and customized storage solutions.
Consumer & Retail Displays: Point-of-purchase (POP) displays, product packaging clamshells, and signage.
Automotive | Medical & Healthcare | Electronics & Telecommunications
Appliances | Consumer Goods | Material Handling & Logistics
Rapid Prototyping & Lead Times: Get prototypes in days and high-volume production in as little as 17-20 days.
Material Versatility & Traceability: We work with various certified materials (ABS, PP, PC, PETG, etc.), all with full documentation and traceability.
Contact us today for a free project review. Let's discuss how our custom vacuum forming services can bring efficiency, quality, and value to your supply chain.
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